Rethinking Traditional Plyoballs

Hero Company partnered with VARO to design plyo balls with thicker walls and air valves, being built to last longer and withstand higher impact without cracking or exploding.
Services
Product Sourcing
Identified and secured material suppliers capable of meeting VARO’s durability requirements. Managed quality control, compliance, and production runs for consistency. Managed end-to-end logistics, delivering product door-to-door within three months to meet VARO’s timelines and distribution goals.
Product Prototyping & Development
Re-engineered plyo construction with thicker wall design and ran durability testing with athletes across repeated high-intensity throws to validate performance and extended product lifespan.
Product Brand Design
Supported VARO with label and logo updates and positioning to highlight brand identity.